Sensors for Factory Automation

Sensors for Factory Automation

VackerGlobal has announced the release of their new Global Sensor range for Factory Automation. This innovative new product is designed to make automation easier and more efficient for factories around the world. Let’s take a look at some of the key features of the Global Sensor range.

The Global Sensor range consists of three different types of sensors: proximity sensors, photoelectric sensors, and ultrasonic sensors. Each type has its own unique benefits that can improve factory automation processes. For example, ultrasonic sensors are great for detecting objects that are hidden from view or difficult to reach. photoelectric sensors are perfect for detecting small objects or particles in air streams. And proximity sensors can be used to detect when an object is getting too close.

Let’s brief you about the whole process;

  1. What are sensors and what do they do in factory automation systems 
  2. How do sensors work and how are they able to detect faults in the system 
  3. Types of sensors used in factory automation systems 
  4. Advantages of using sensors in factory automation systems 
  5. Applications of sensor technology beyond the factory floor

First and foremost,
Sensors are components in factory automation systems that detect and measure physical properties such as temperature, pressure, flow rate, level, and presence or absence of something. They send this data to controllers who make decisions based on the information to keep production processes running smoothly. For example, a sensor might be used to detect a jam in a production line and then send a signal to the controller to stop the line so the jam can be cleared. Or a sensor might be used to measure the level of liquid in a tank and send data to the controller so it can regulate the pump speed to maintain the desired level. There are countless other examples of how sensors are used in factory automation systems.

sensor for factory automation

There are all sorts of different sensors, each with its own unique way of detecting faults or problems in a system. Some sensors use physical principles such as heat, pressure, vibration, or magnetic fields to detect changes in the environment. Others use electrical signals to measure things like voltage, current, and resistance. In general, a sensor will change some measurable property when it comes into contact with whatever it’s sensing. For example, a temperature sensor might change the amount of electricity it conducts as it warms up or cools down. This change is then measured and used to calculate the temperature.

Similarly, a pressure sensor might change its electrical resistance depending on how much pressure is being applied. Factory automation systems use a variety of sensors to detect and measure different aspects of the manufacturing process. Some common types of sensors used in these systems include photoelectric sensors, inductive proximity sensors, capacitive proximity sensors, and ultrasonic sensors. Photoelectric sensors are used to detect objects or changes in light levels. Inductive proximity sensors are used to detect metal objects by measuring the change in the magnetic field around the object. Capacitive proximity sensors are used to detect non-metallic objects by measuring the change in the electric field around the object. Ultrasonic transducers are used to measure distance and velocity by transmitting sound waves and measuring the time it takes for them to return.

Factory automation sensors offer a number of advantages, including:

  1. Increased Accuracy – Automated sensors help to ensure increased accuracy and precision in factory production processes. This helps to improve product quality and reduce the incidence of defective products.
  2. Reduced Labour Costs – Automated sensors can often perform tasks that would otherwise require human intervention, leading to reduced labor costs and improved efficiency.
  3. Increased Safety – Automated sensor systems can help to improve workplace safety by reducing the potential for accidents caused by human error.
  4. Improved Product Quality – Automated sensing and monitoring systems help to ensure that products meet all required quality standards, leading to improved product quality and customer satisfaction.

Sensor technology is used in a variety of industries and settings beyond the factory floor. Some common applications include:

  • Automatic identification (read barcodes)
  • Asset tracking (e.g., medical equipment, high-value items)
  • Condition monitoring (vibration, temperature, pressure)
  • Process control and automation (machine feedback)
  • Safety and security (intrusion detection, access control)
  • Environmental monitoring (air quality, water quality)
  • And many more!

In conclusion, Sensors are the future of factory automation and we have the know-how to make sure that your business is equipped with the best sensors on the market. Our team can help you choose, install, and configure sensors for your specific needs so that you can focus on what you do best- running your business. If you’re curious about how sensors could help streamline your production process or would like a consultation to see which sensor options would be best for your company, contact us today! We would love to hear from you.

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